About automatic processing of multi-function lathe can be continuous research and development

Nanchang mediatek machinery co., LTD. Invested hundreds of thousands of yuan funds developed in recent years, more efficient CNC automatic machine, is currently in the research and development of continuous automatic processing of multi-function lathe (machining flexible automatic production line), the machine has many outstanding characteristics and has a wide range of applicability, the machine tool research and development success will have a significant impact on machining process and change.

In a mechanical manufacturing, numerical control machine tool is one of the most common and widely used for machine tool equipment, nc machine tools in China according to relevant data of the year sales volume has reached hundreds of thousands of units, sales totaled billions of dollars. Due to the CNC machine it using the technology of electronic control system, frequency control of motor speed technology and programming technology, so it is high efficiency, high precision, stable and reliable product quality, simple operation, which is convenient to use. At the same time it can processing various profile including cone, spherical and curved surface, thread, etc. At the same time it can produce all kinds of different shape of products and adapt to ensure the product precision, because it has many features, so it is widely used.

With the development of social productivity, with the extension of the product demand of society, such as automotive industry, electronic industry and other civil machinery products, agricultural machinery products. They need processing of parts quantity is huge, we adopt a large number of nc machine tool but as a result of the numerical control machine tool processing method is still a single, processing method is still one man used a procedure, a clamping so productivity remains low, the production cost is very high, still can't satisfy the need of social development, so the development of efficient automatic nc machine tools is imperative, is well worth attention.

Is a machine tool using power in our country, but also a machine importer. Machine tool industry in China is still very backward, and many high-end machine, high precision machine tool is done with a large amount of foreign exchange to import from abroad, we must change this situation, gradually developing our own distinctive efficient automated production of machine tools.

Second, the efficient automation the type of nc machine tools

Nanchang mediatek machinery co., LTD. Researchers existed in the work of mechanical products processing efficiency is low, the technological process of the clamping problems such as too many and long process in recent years invested a small amount of money to start efficient nc machine tool for the research and development. Has now completed a trial eight axis numerical control lathe and the prototype is assembled a double-sided and processing of CNC lathe and are preparing to manufacture the third stage and efficient multifunctional automatic nc machine tools.

Now the "multi-purpose machine can automatic processing continuously" introduction is as follows:

(a) machine tool structure

"Multi-purpose machine can automatic processing continuously" (machining flexible automatic production line)

Its main structure is: there is a fixed disc base, base is equipped with multiple root in the corresponding number can be rotary lifting pulley spindle. Above the base has a corresponding back wheel and the base, it can turn around the base. Back wheel is equipped with more root and a pulley spindle in the spindle component, corresponding the top of the spindle is equipped with the fixture for the installation of the workpiece, using the spindle and jig to orbit around the base, and to be able to turn itself, the revolution is transfer it processed products to the next working procedure. Rotation is according to the machining this process should be part of the program. Base with side installation and the spindle number equal to the rest of bridge, dragging plate and lathe bed, tail, etc, and is equipped with x, y, z direction of feed servo motor is responsible for cutting tool for the product.

(2) can be continuous automatic processing of multi-functional machine tools machining flexible automatic production line, the main features are:

1, it changes the product processing process will be clamped a complete procedure into only one installation can be completed many working procedure, thus greatly improving the production efficiency of several times or even more, can greatly reduce the operating personnel, reduce the production cost.

2, a product of the production cycle time is greatly reduced.

3, factories to greatly reduce, thereby reducing the land area.

4, due to the reduce the number of the clamping, thereby reducing the error due to the influence of the clamping positioning products.

Applicability widely: 5, the product is suitable for the shaft, plate and shell shell cover, gear, on a machine can continuously complete vehicles, milling, drilling, boring, grinding roll gear shaping, heat treatment and other process.

6, on a machine tool can be easily composed of a variety of different products of automatic production line.

7, to the enterprise to the society will produce economic benefit greatly.

(3) the continuous processing of multi-functional automatic machine tools (machining flexible automatic production line) of the market demand.

Because this machine has many remarkable outstanding characteristics and has the most extensive applicability, it is both a leading machine tool, is also a leading international machine tool, it will be welcomed by society, also will have broad market demand. On demand analysis of automobile industry, the automobile production has reached the annual production of tens of millions of vehicles, which adapt to the automatic production line has dozens of hundreds of processed products. So the automotive industry need automatic line reached more than one hundred thousand units, sales of up to 200 billion. If our sales of 200 million a year to produce 1000, 200 billion to complete. If the output value calculated on annual sales of 2 billion to 2 billion years to complete. A great demand so we cannot meet this requirement.

(4), project investment and economic benefits

According to many times with the relevant personnel and experts of the project technical function, efficiency and wide applicability analysis of the applicability of the consensus that the project is very big and innovative domestic has the absolute leading position. There must be a great market demand. The current will need to get the attention of relevant departments for further argument validation from project and carry out the project investment at an early date. If we according to the annual output of 100-200 to calculate output to 3-400 million, the investment of 200 million - 250 million. Around 10 million tax, profits of up to 50 million or so, investors have good benefits.